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Puerto Rico

Project History

Since 1998, Torcon has completed more than 70 preconstruction and construction assignments for clients that range in size up to $150,000,000. The company recently completed several manufacturing, process and laboratory expansions for pharmaceutical clients in Puerto Rico. Our more recent projects include—

  • Microbiology laboratory expansion and MEP systems upgrades. All work is performed around existing production operations
  • RBM unloading/loading system installation consisting of a building expansion, new HVAC equipment, utilities/process tie-ins to existing operations, and robots installation
  • Renovation and commissioning of an operating cGMP production facility consisting of the installation of a new lyophilizer unit and ancillary equipment, HVAC equipment, segregation of the existing primary USP water loop from the parenteral lyo water system, and installation of new purified water generation system.
  • Renovation of an active warehouse space to accommodate four new solid dosage manufacturing suites and process support areas. Modifications to the existing building included the demolition of the slab-on-grade for new foundations, erection of structural steel to reinforce existing structure and for new mezzanine and office level, new HVAC and electrical distribution systems, and tie-in to existing purified water loop.
  • Upgrade and commissioning of a plant DI and soft water systems, including a new building to house USP generation/distribution equipment, and the construction of a building expansion for a QA/QC laboratory
  • Construction and commissioning of a building expansion for a cGMP production facility for bulk dispensing, including blending, granulation, contained tablet compression, coating, tablet transfer station, and bin washer equipment. Tie-ins to existing utilities such as chilled water and compressed air. New USP water skid and distribution loop, and dust collection system.
  • Construction and commissioning of a new chiller building for two 1,400-ton chillers and distribution loop, including new cooling towers and electrical substations.
  • Construction of a new medical device manufacturing facility with class 10,000 clean room and raised floors, utility support services including generators, air compressors, DI water, process and house vacuum, gases, new chillers and air handling units, and UPS.
  • Fast-track design/build building renovation for a new robotic assembly plant and testing area, renovation of the central utility plant and MEP systems.
  • Construction, commissioning and validation of a new parenteral manufacturing building with class 100, 10,000, and 100,000 areas. Work included site utilities upgrades to increase capacity such as new HVAC and process chillers, and WFI/RO equipment and distribution loops. Renovation to existing building for prep/staging and warehouse/packaging areas.
  • Installation of two glass-lined reactors, borosilicate separation bottle, diaphragm pump, feed tank, process piping and instrumentation within a six-week schedule duration.
  • Construction, commissioning and validation of a manufacturing building for antibiotics with class 100 production area. Work included HVAC upgrades, new lyophilizers, clean steam system, and process chillers.




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